Mold Processing Innovation-Zhuhai Fuji chinon Co., Ltd.

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Mold Processing Innovation

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2. Mold processing innovation

The company has accumulated rich experience in the research and development and production of precision molds and continues to innovate, and has mastered the manufacturing technology of precision molds. . In terms of precision, under normal circumstances, the company can control the precision of the mold to ±5μm, and the highest precision can reach ±2μm. For large-size molds (more than 1.5 meters long), the above precision can be obtained. According to the data published in "Mold Industry", Vol. 46, Issue 3, 2020, 5μm domestic molds can reach no more than 22%, and 2μm domestic molds can reach no more than 11%). The two bending processes are optimized into one process, and the outer R angle can reach the limit R0.9mm. Based on the precision mold processing technology, the company achieves high yield of precision structural components. For example, the precision molds produced by the company are provided with a rotating shaft and a bending wheel on the fixed block, and the roller is bent to avoid causing the surface of the structural component. damage and improve the yield of processing.
In the innovative application of precision molds, the company has greatly improved the production efficiency and quality by improving the mold structure instead of CNC cutting (some complex precision structural components are formed by conventional CNC cutting, and the processing time is long, which is not conducive to large-scale production. ). The company has also obtained a series of patents in the innovation of precision molds, such as a punching and trimming integrated high-efficiency stamping mold (ZL202020127642.9), an automatic adjustment material thickness bending mold (ZL202120373980.5), a TV frame extrusion molding Bending forming die (ZL202120373333.4), a servo motor rotary stamping die (ZL202120374001.8), etc.

Other contents

Display terminal precision structural components

Mainly used in smart TVs, educational displays, office displays, e-sports displays, medical displays, fitness displays, and other products. Its main function is to fix the optical module of the display device, serving as one of the key structural materials for the display screen and back panel. It also plays a role in the appearance and personalization of the display device. The internal dimensions and flatness of the product significantly impact the assembly effect of the display screen, helping to improve the overall light leakage and light spot issues of the display device. The flatness and thickness of the product are crucial for the seamless integration of the overall structural material and screen, achieving an immersive viewing experience.

Precision components for digital cameras

Primarily used in the lenses and buttons of digital cameras, this product is a key component that directly impacts image quality. It strictly meets customer requirements for high standards of precision and assembly of precision optical components, and is critical for zoom and focus adjustment. The precision of Fuji Intelligent's products can reach ±0.005mm.

Other precision structural components for consumer electronics

Primarily used in the casings and buttons of recording pens/dictionary pens, educational tablets, and other products. As a key structural material for the device, providing structural support and protecting internal electronic components, the company's advanced processes and surface treatment technology give the product a superior metallic texture and exquisite appearance. The product is lightweight, has high mechanical strength, good stability, and high durability. The perfect combination of plastic and metal enhances the overall appearance, visual effect, and smooth touch of the device, significantly impacting the display effect.

Battery cell structural components

The explosion-proof valve is the only indispensable safety component in the battery cell structure, specifically used for the top covers of new energy vehicle battery cells and new energy storage battery cells. It ensures timely and effective pressure relief by opening the valve when the internal pressure of the cell abnormally rises above the rated tolerance pressure. Its key characteristics are crucial for ensuring the safety of the battery pack.

Battery tray profile

Battery tray profiles, as an indispensable key component of new energy vehicles, are the main structural components of the structural skeleton and protective shell of lithium-ion battery packs. They are mainly used in battery pack housings, battery trays, and lightweight anti-collision beams. Aluminum alloy materials, due to their lightweight, high-strength, and corrosion-resistant properties, have become the mainstream choice for battery tray profiles, helping to improve the overall performance and cruising range of new energy vehicles. This product provides a safe protective shell and structural support for the new energy vehicle battery system module, has a heat dissipation function, provides a safe and stable operating environment for the battery system, and plays a vital role.

Other precision structural components for automobiles

As an electrical connection component assembled inside the battery module, it realizes the series and parallel connection between battery cells, the transmission of high voltage and large current, the acquisition and transmission of temperature signals, and the acquisition and transmission of voltage signals. The product features a lightweight and thin structure with high integration, which helps improve battery pack assembly efficiency and space utilization. It also offers advantages such as convenient customer installation and strong commonality.