Manufacturing Process Innovation
Details:
3. Manufacturing process innovation
The manufacture of precision structural components involves core processes such as extrusion molding, stamping, and CNC machining. The company's specific innovations are as follows:
(1) Large size manufacturing process
The company has a series of patents in large-size extrusion and precision stamping technology, such as a simple punching equipment (ZL201820400757.3), a punching and trimming integrated high-efficiency stamping die (ZL202020127642.9) and a TV frame automatic stamping (ZL202120373907.8), which innovatively solves the industry problem of flatness and warpage that is difficult to overcome for large-scale precision structural components. At the same time, the company has the extrusion technology for the automatic production of large-size precision structural components, which solves the problem of inability to accurately position automatic feeding and product detection during multi-station continuous extrusion, and improves production efficiency and product quality.
(2) In terms of seamless manufacturing process
The company has mastered the bending technology of high-precision structural components of aluminum materials, such as an integrated bending machine (ZL201820400718.3), a horizontal stretch-bending forming device (ZL201520979006.8) and a seamless curved bending machine and its The manufactured TV frame (ZL201920369385.7) patent, innovatively adds automation device in bending technology, adopts multi-axis servo motor synchronous bending technology, which effectively improves the efficiency of integrated bending of the frame. The company uses the above technology to provide SONY with precision structural components for the production of metal curved smart TV displays. Through the proportional control of the arc height and the chord, the curved curved frame and the curved screen can be seamlessly fitted. In terms of realizing the seamless effect of the surface of the structural components, the company has solved the customer's demand for the integration of the appearance of the structural components and the seamless seamless effect through the research and development of the laser seamless welding technology. Patent for seam curved border processing technology ( ZL201811532036.9).
(3) Efficiency improvement in manufacturing process
In terms of precision CNC machining and manufacturing technology, the company has realized continuous production by adopting intelligent automatic clamping system on the structural components of the display terminal; at the same time, by using the special CNC machine developed by the company, the processing speed of aluminum structural components has increased from the standard machine. 36 m/min, increased to 80 m/min, and can adopt the process of double-head simultaneous processing, which greatly improves the production efficiency of structural components, and ensures the stability of production and the consistency of quality. At the same time, the company uses processing equipment such as precision turning and milling machines to realize the detection of tool breakage, automatic alarm for broken tools, online parts monitoring and other detection tools and automation of production processes through technical improvements, in order to ensure product accuracy and quality stability. At the same time, the labor cost of the company is reduced and the processing efficiency is improved.
Other contents
Display terminal precision structural components
Mainly used in smart TVs, educational displays, office displays, e-sports displays, medical displays, fitness displays, and other products. Its main function is to fix the optical module of the display device, serving as one of the key structural materials for the display screen and back panel. It also plays a role in the appearance and personalization of the display device. The internal dimensions and flatness of the product significantly impact the assembly effect of the display screen, helping to improve the overall light leakage and light spot issues of the display device. The flatness and thickness of the product are crucial for the seamless integration of the overall structural material and screen, achieving an immersive viewing experience.
Precision components for digital cameras
Primarily used in the lenses and buttons of digital cameras, this product is a key component that directly impacts image quality. It strictly meets customer requirements for high standards of precision and assembly of precision optical components, and is critical for zoom and focus adjustment. The precision of Fuji Intelligent's products can reach ±0.005mm.
Other precision structural components for consumer electronics
Primarily used in the casings and buttons of recording pens/dictionary pens, educational tablets, and other products. As a key structural material for the device, providing structural support and protecting internal electronic components, the company's advanced processes and surface treatment technology give the product a superior metallic texture and exquisite appearance. The product is lightweight, has high mechanical strength, good stability, and high durability. The perfect combination of plastic and metal enhances the overall appearance, visual effect, and smooth touch of the device, significantly impacting the display effect.
Battery cell structural components
The explosion-proof valve is the only indispensable safety component in the battery cell structure, specifically used for the top covers of new energy vehicle battery cells and new energy storage battery cells. It ensures timely and effective pressure relief by opening the valve when the internal pressure of the cell abnormally rises above the rated tolerance pressure. Its key characteristics are crucial for ensuring the safety of the battery pack.
Battery tray profiles, as an indispensable key component of new energy vehicles, are the main structural components of the structural skeleton and protective shell of lithium-ion battery packs. They are mainly used in battery pack housings, battery trays, and lightweight anti-collision beams. Aluminum alloy materials, due to their lightweight, high-strength, and corrosion-resistant properties, have become the mainstream choice for battery tray profiles, helping to improve the overall performance and cruising range of new energy vehicles. This product provides a safe protective shell and structural support for the new energy vehicle battery system module, has a heat dissipation function, provides a safe and stable operating environment for the battery system, and plays a vital role.
Other precision structural components for automobiles
As an electrical connection component assembled inside the battery module, it realizes the series and parallel connection between battery cells, the transmission of high voltage and large current, the acquisition and transmission of temperature signals, and the acquisition and transmission of voltage signals. The product features a lightweight and thin structure with high integration, which helps improve battery pack assembly efficiency and space utilization. It also offers advantages such as convenient customer installation and strong commonality.
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